Custom Vertical Packaging Solutions: Tailored Machines for Unique Products

Standard VFFS machines work great for most products—but what if you have unique needs:

• Irregular shapes
• Extreme temperatures
• Hazardous materials
• Special bag styles (zipper, spout, quad seal)

Custom VFFS solutions turn challenges into advantages.

Success Story 1: Liquid & Paste (Sauce/Cream)

Client: European sauce producer

Challenge: Viscous liquids, dripping, 100g–5kg pouches

Solution: Custom liquid piston filler + anti-drip nozzle + VFFS

Result: 100% leak-proof, ±1g accuracy, 80 bags/min

Success Story 2: Explosive Powder (Chemical/Fertilizer)

Client: South American chemical plant

Challenge: Explosive dust, strict safety standards

Solution: Explosion-proof (Ex-cert) servo system + dust extraction

Result: Safe operation, full compliance, 60 bags/min

Success Story 3: Large Bulk Bags (2–5kg)

Client: African rice mill

Challenge: Heavy bags, high strength seals, low cost

Solution: Heavy-duty VFFS + reinforced sealing + large hopper

Result: 5kg bags at 40 bags/min, seals hold 50kg+ tension

Common Custom Options We Provide:

• Liquid/paste dosing systems (piston, gear pump)
• Multi-head weighers (for granules/snacks)
• Gas flushing (MAP) (extend shelf life)
• Zipper, spout, quad-seal, handle bags
• Explosion-proof, food-grade, pharmaceutical-grade designs
• Integration with conveyors, checkweighers, labelers

Conclusion:

No matter how unique your product or packaging, a custom VFFS machine delivers perfect results—often at a lower cost than multiple standard machines.

Call to Action:

Describe your unique product/bag needs—we’ll design a fully custom VFFS solution with 3D drawing and cost estimate—free.